In-house production, laboratory and technical assistance
From formulation to production: Fiprokim technical control
Research & Development, Raw Materials
Every Fiprokim solution is born in the laboratory: from the analysis of technical needs to the selection of raw materials, up to the formulation best suited to the customer's process.
The Research & Development laboratory works to create effective, concentrated, and 98% water-based industrial chemical formulations. This choice makes it possible to reduce or eliminate volatile substances in many applications, improve waste disposal management, and offer high-yield solutions using smaller quantities of product.
Production, Quality Control
Technical laboratory, after-sales support and monitoring
Customer support starts well before the sale. Fiprokim's partnership philosophy envisages the support of its technicians right from the initial phase of the relationship, when it is essential to know and understand the customer's real needs. In fact, Fiprokim's laboratory is able to analyse products and processes free of charge, and ensure after-sales assistance in collaboration with our Agents.
Research and development of industrial chemical formulations
Fiprokim research starts with a concrete question: what problem does the customer need to solve in their production process?
Degreasing, pickling, cleaning, lubricating, cooling, paint stripping, stabilizing a bath, reducing foam, or controlling odors are different needs that require specific formulations.
This is why the Fiprokim laboratory develops solutions tailored to materials, equipment, processes, and actual conditions of use.
1 Continuous Updating
The Fiprokim technicians are in constant contact with customers, suppliers, and the sales network to capture market needs and transform them into concrete technical solutions.
Updates concern both product effectiveness and safety of use, disposal management, yield, and the possibility of reducing waste in the process.
Research is focused on developing water-based formulations, concentrated products, and solutions capable of ensuring high performance with smaller quantities of product.
2 Tailor-made formulations for metals, systems and industrial processes
The Research & Development laboratory studies formulations based on the technical objective to be achieved.
Each product is evaluated considering the material to be treated, type of soil, system, temperature, application method, dosage, and expected final result.
The Fiprokim range includes numerous solutions for degreasing, pickling, industrial cleaning, lubro-cooling, paint stripping, maintenance, defoamers, and auxiliary products.
When the process requires it, technicians can propose formulation adjustments or develop specific products. The tailor-made formulation is based on process analysis, not a generic recipe.
3 Controlled raw materials for stable and effective products
The Fiprokim laboratory conducts periodic evaluations of suppliers and checks every batch of raw material purchased, in line with the company's quality system.
The selection of raw materials is essential to obtaining stable, effective products that are consistent with the application objective.
When selecting raw materials, efficacy, process compatibility, safety of use, yield, waste disposal management, and the possibility of developing water-based formulations are considered.
Water-based products, less packaging and better disposal management
Among the raw materials purchased, there are also eco-sustainable and biodegradable components, used in specific lines and formulations.
The Fiprokim approach to sustainability is technical and concrete: predominantly water-based products, concentrated formulations, smaller quantities of product used, less packaging, less waste, and better disposal management.
In this way, the customer can obtain higher yields with less product, reducing handling, packaging to be disposed of, and logistical impact.
4 Laboratory testing on formulations, baths and industrial processes
All formulations are tested in the Fiprokim laboratories before entering the product range.
The tests allow for the verification of efficacy, stability, compatibility with the material, behavior in use, dosage, and performance.
The laboratory can simulate or evaluate conditions related to degreasing, cleaning, pickling, emulsions, metalworking fluids, defoamers, bacterial contamination, and bath stability.
Only formulations that pass the checks are offered to customers.
In-house production, traceability and quality control
The entire Fiprokim production chain is monitored and completed by the quality control of the analysis laboratory.
In-house production allows for direct control of every stage: formulation, mixing, sampling, analysis, packaging, labeling, and batch traceability.
For the customer, this means purchasing controlled industrial chemical products, made in Italy and supported by a technical laboratory capable of intervening even after delivery.
1 Controlled production of high-yield concentrated formulations
Fiprokim has production facilities capable of producing several tons of product per batch.
Specialized operators follow the operational instructions of the development technicians, who monitor the most important phases of the production process.
In-house production allows us to maintain consistent quality, flexibility, and responsiveness to customer requests.
Many formulations are concentrated and designed to work at low dosages: this allows for high yields, reducing the quantities used, packaging, and waste generated.
2 Quality control, sampling and batch traceability
Every production batch is sampled and tested in the laboratory.
The product is discharged and packaged only after approval from Quality Control. Production samples are retained, ensuring traceability and the possibility of verification over time for the customer.
Quality control concerns chemical-physical parameters, product compliance, and consistency with internal Fiprokim standards.
This system is particularly important for products intended for industrial processes where stability, yield, and continuity are essential.
3 Industrial packaging and low-dosage concentrated products
Following laboratory approval, the product is discharged from the mixer, packaged, and labeled in accordance with regulations.
Fiprokim can provide various sizes, from small packaging to industrial formats for high-volume consumption.
Product concentration also impacts logistics management: a high-yield formulation allows for handling less volume, reducing the number of jerrycans, generating less packaging, and optimizing warehouse space.
4 Warehouse, product availability and fast delivery
The dedicated department quickly organizes the shipment and delivery of the product to the customer.
The Fiprokim plant has a large warehouse for storing the main products, ensuring availability and continuity of supply.
Warehouse for industrial chemical products
The warehouse allows us to keep the main products in stock and ready for shipment.
This is important for companies that use chemical products in their production processes and need continuity, guaranteed lead times, and reliable supplies.
Technical support from product selection to after-sales
The Fiprokim philosophy for customer satisfaction
For Fiprokim, technical assistance is an integral part of the product.
The laboratory does not only intervene during the formulation or quality control phase, but becomes a true technical customer service: supporting the customer in product selection, process analysis, start-up, and post-sales monitoring.
The goal is to help the client company use the product correctly, optimize dosages, keep the bath stable, reduce waste, and improve the overall cost of use.
Laboratory analysis for baths, products and industrial processes
Technical site visit to evaluate material, equipment, and critical issues
Following the contact request, a meeting is arranged with Fiprokim technicians or agents to understand the customer's needs and guide them in choosing the product.
The evaluation may concern the treated material, equipment, temperature, type of soil, product currently in use, critical issues encountered, and the desired result.
This step is essential to avoid choices based solely on the price per liter and instead identify the most correct solution for the actual process.
Tests on concentration, pH, oils, bacteria, and bath stability
The Fiprokim laboratory offers the possibility of free analysis of products in use, in order to propose valid alternatives for the improvement of industrial processes.
Product selection
The Fiprokim laboratory offers the possibility of analyzing products in use, working baths, and process samples, so as to propose technical alternatives or targeted improvements.
Depending on the application, parameters such as concentration, pH, titre, density, presence of oils, bacterial contamination, emulsion stability, and general bath conditions can be verified.
This...[truncated]Customized formulations based on material, system, and processing
The technical manager, after assessing the situation and the customer's needs, proposes the most suitable solution, choosing from the Fiprokim range.
When the standard range is not sufficient, specific needs can be met by modifying existing formulations or developing new ad hoc products.
The tailor-made formulation is born from the analysis of needs, material, system, and machining process. The goal is not to create the strongest product in absolute terms, but the most suitable product for that process.
After-sales monitoring, periodic analysis and dosage optimization
Dedicated support
The Fiprokim staff who assisted the customer in choosing the product remains available for start-up, testing, and use at the plant where the product will be used.
In collaboration with the agents, Fiprokim can monitor the process even in the months following the sale and initial use.
Monitoring can include visits, sampling, laboratory analysis, and periodic technical reports.
This service allows for the control of usage parameters, optimization of dosages, extension of bath life, reduction of tank changes, containment of disposal, and prompt intervention in case of critical issues.
Fiprokim expertise for metals, surfaces and industry
Chemical products for metalworking, cleaning and treatment
Solutions for degreasing, pickling, cleaning, industrial maintenance, pre-painting, water treatment, defoamers, additives and auxiliary products.
Industrial paint stripping for metals, hooks, frames and components
Products and services for the removal of paint and coatings from metal surfaces, equipment, hooks, and industrial components.
Resin flooring and maintenance of industrial surfaces
Expertise dedicated to industrial flooring, technical surfaces, maintenance, and professional cleaning.