What products should be used for towers and boilers?
- florile
- Dec 10
- 4 min read
Summary
Evaporative towers and boilers: operation, characteristics and uses
What is an evaporative tower?
Evaporative towers are a key element for water cooling in industrial and civil plants. Operating on the principle of evaporation, these systems dissipate excess heat, ensuring high thermal efficiency and optimal water cycle management. Hot water from the system is evenly distributed over a specially designed filler material to increase the contact area with the air, promoting effective heat exchange. Outside air, conveyed by fans or natural draft, passes through the filler material, allowing a portion of the water to evaporate and absorb the latent heat required for the change of state, thus reducing the temperature. Furthermore, careful chemical control using specific additives is essential to prevent the formation of scale and corrosion, which could compromise system performance. The cooled water is then collected and reintroduced into the production cycle, ensuring a continuous and optimal cooling process.
The boiler and its role
The boiler is the beating heart of heating systems, responsible for producing steam or hot water for a variety of applications, from air conditioning to power generation. Thanks to controlled combustion systems and cutting-edge heat exchange technologies, industrial boilers can safely and efficiently reach high temperatures, ensuring reliable performance and operational continuity. They transform the chemical energy of fuel (gas, coal, solar) into thermal energy through carefully designed and monitored combustion. The heat produced is transferred to the surfaces of the tubes that make up the heat exchanger, using conduction to diffuse the energy. The generated steam is then collected in dedicated separators and distributed to industrial processes or heating systems, playing a key role in energy efficiency. Precise regulation of the air-fuel mixture and optimized combustion minimize polluting emissions and improve energy efficiency. Regular maintenance and in-depth diagnostic analyses are essential to ensure the system's longevity, allowing for timely interventions to optimize performance and overall safety.
Integrated operating principles
Within a system, evaporative towers and boilers work synergistically: while the boiler produces thermal energy, the evaporative tower cools the water and controls operating temperatures. This combination optimizes energy efficiency, reducing waste and improving the system's overall efficiency, as well as contributing to greater environmental sustainability.
Why they are essential in modern systems
The combined use of evaporative cooling towers and boilers is essential in numerous sectors, including industrial and commercial. Thanks to their ability to regulate and balance the thermal system, these systems reduce energy costs, prevent overheating, and extend the life of the equipment, thus ensuring high reliability and operational safety.
Maintenance and care: ensuring optimal performance and safety
Regular maintenance interventions
Proper maintenance is the first step to ensuring the longevity of evaporative cooling towers and boilers. It's important to develop an intervention plan that includes periodic checks on critical components such as pipes, heat exchangers, and filtration systems. Regular monitoring allows for the timely identification and resolution of any anomalies, thus avoiding production downtime or irreparable damage.
Formulations and additives: what they should contain
The quality of the formulations used in water treatments is crucial to preventing scaling, corrosion, and microbiological contamination. It is essential to choose products that meet rigorous standards and are specifically designed for the needs of towers and boilers. The use of well-calibrated additives helps maintain optimal chemical balance, reducing water aggressiveness and protecting the materials used.
Bathroom analysis and quality monitoring
Periodic analysis of thermal baths allows for monitoring essential parameters, such as pH, hardness, and additive concentration. These checks, if performed regularly, allow for timely adjustments to water treatment, preventing scaling or corrosion and thus ensuring stable and safe system operation. The adoption of automated monitoring systems represents an added value for optimizing maintenance operations.
Operating practices and useful tips
In addition to scheduled maintenance, it is important to follow some fundamental operating practices:
Periodic cleaning: remove deposits and impurities from the heat exchange surfaces.
Check additives: ensure that the products are dosed correctly and are compatible with the type of system.
Request assistance from Fiprokim srl technical support if the system is not functioning properly, or simply to improve its efficiency.
Innovative solutions with FIPRO AK products
Products for towers and boilers: The FIPRO AK line
Fiprokim srl offers a range of products specifically designed for the treatment of evaporative cooling towers and boilers. The Fipro AK line is the result of years of research and development, aimed at ensuring complete protection against scaling, corrosion, and other common problems in heating systems. These products are the perfect combination of technological innovation and attention to operational needs.
Features and benefits of FIPRO AK products
The products in the FIPRO AK line stand out for the following characteristics:
Proven effectiveness: formulations tested to offer long-lasting protection and optimal results under various operating conditions.
Adaptability: solutions compatible with numerous systems, from small evaporative cooling towers to large industrial boilers.
Environmental sustainability: low-impact formulations that comply with current regulations, helping to reduce the environmental impact of systems.
Practical applications and measurable results
The use of Fipro AK products translates into tangible benefits: reduced maintenance costs, extended equipment life, and improved operational performance. Thanks to their targeted action, these products ensure optimal water cycle management, contributing to the efficient and safe operation of heating systems. Data collected from numerous field interventions confirms the effectiveness of Fiprokim srl solutions, making them a leading choice for those seeking reliability and innovation.
Future prospects
The ongoing evolution of water treatment technologies requires constant updating of the solutions offered. The Fipro AK line is the ideal partner for businesses and industries, offering not only high-quality products but also specialized technical support and personalized consulting. Fiprokim's commitment to constantly improving its solutions translates into a competitive advantage for customers, who can rely on increasingly efficient and environmentally friendly systems.
These are the main products of the FIPRO AK line:
FIPRO AK 01
Multi-metal descaler and anti-corrosion agent ideal for fresh water circuits.
FIPRO AK 02
Oxygen scavenger and anti-corrosive, ideal for protecting steam circuits or condensation areas from corrosion.
FIPRO AK 05
Descaler and anti-corrosive ideal for protecting fresh water circuits from corrosion, prevents the formation of deposits.
FIPRO AK 951
Corrosion inhibitor for heat exchangers and closed circuits with copper and aluminum components.
FIPRO AK 952
An organic liquid product with biocides and inhibitors for copper and its alloys, ideal for closed cooling circuits.
FIPRO AK 957
Multipurpose anti-corrosion, anti-scaling and sanitizing product for open and semi-open cooling circuits.
CHEMICAL PRODUCTS
